• Kuthambakkam village Poonamallee, Chennai-600 124, India

Three Phase separator skid

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  • Three Phase separator skid

Vi Energ Resources Private Limited is expertise in Manufacturing of Three Phase Separator skid Packages in Chennai, India.

Gas and liquid separators are classified as Three phase separator, Two phase separator, Free knock out drums, Flare KO drum, Production separator, degassers, this can be either Horizontal or Vertical.

Increase in performance of three phase separator is achieved by steady state equilibirium condition. Steady state conditions are achieved in three phase separator, two phase separator, production separator by proper control systems on the skid mounted packages.

List component in the system are

  • 1. Separator Vessel: The main component where the separation occurs. It can be designed as vertical or horizontal, and it uses gravity and other principles to separate the phases.
  • 2. Piping System: Piping System allows the mixed fluids to enter and exit the separator coming with flow measuring instruments and level and pressure control valves. They are designed to handle the flow rates and pressures of the process. Piping system separately for Oil, water and Gas lines.
  • 3. Internal of the Separators: Various internal mechanisms help in the separation process:
    • Inlet Devices: To control the flow and reduce turbulence.
    • Internals: Such as coalescing plates, mist extractors, or calming baffles and weir plates are to aid in the effective separation of all the phases.
    • Gas-Liquid Separators: To separate gas from liquids.
    • Oil-Water Separators: To separate oil from water.
    • 4. Instrumentation and Controls: All piping and vessel systems coming with sensors and control valves for monitoring Level, pressure, temperature, and flow rates. Automated systems can adjust operating conditions to maintain optimal separation.
    • 5. Skid Frame: The entire system is mounted on a skid or frame, facilitating transport and installation. The skid often includes pre-installed piping, wiring, and supports.
    • 6. Safety Equipment: Includes pressure relief valves, safety shutoff systems, and other safety features to ensure safe operation.

    Applications

    • Oil and Gas Industry: Separates crude oil, water, and gas from production wells before further processing or transportation.
    • Chemical Processing: Separates different phases in chemical reactions or processes.
    • Water Treatment: Used in facilities where separation of different phases in wastewater is necessary.

    Typical Process Flow

    • 1. Feed Inlet: The mixed fluids enter the separator vessel through the feed inlet.
    • 2. Primary Separation: The mixture is separated based on gravity; gas rises to the top, oil settles in the middle, and water remains at the bottom.
    • 3. Phase Removal: Each phase is removed through separate outlets:
      • Gas Outlet: Typically, at the top of the vessel.
      • Oil Outlet: Located in the middle section.
      • Water Outlet: At the bottom of the vessel.
    • 4. Control and Monitoring: Continuous monitoring and adjustments are made to ensure proper separation and operation.

    Vi Energ’s Three Phase Separator are Compliance to following :

    Three Phase separators are designed and manufactured to API 12J, ASME Sec VIII Div 1, U Stamp, ANSI B31.3 and NACE MR-10-75 (H2S). DOSH certifications and CE Marking upon client request.

    Three Phase separators are designed and manufactured to in compliance with DNV 2.7-1 for offshore applications.

    Three Phase separators are designed and manufactured for different pressure ratings such as 150#, 300#, 600# and 900# based on clients requirements